A significant contract is won by the manufacturer. The monthly production demands increase, but the factory hasn’t suddenly gained more flooring space, skilled workers or hours of work per daytime. It is possible to add another shift temporarily, but it could also introduce new labor, training, supervision, and quality-control requirements.
Image credit: automatedsolutions.com.au
Situations like this reveal an important purpose of robotic automation. Robotics isn’t only about replacing humans with machines. It could be utilized to alter the method by which manufacturers use their current production capacity.
Take a look at the time intervals between products
Manufacturing inefficiency doesn’t have to be a major issue. A worker could spend 15 minutes positioning the item before implementing 10 seconds of substances, and then a few seconds more to move it onto the next stage. The time difference could seem minor for a single part. These seconds add up when multiplied by thousands.
Wasted material is no different. A small amount of excess coating or dispensing material multiplied throughout a production run that is high-volume can result in an expense that is significant.
Companies considering robotic automation Australia projects may benefit from studying these tiny frequent losses prior to deciding what equipment they need. ASA’s needs analysis is designed to find bottlenecks, quality issues, waste, and other process constraints which could affect the automation project.
A Robot Must Fit the Process Around It
The decision to choose a robot is only one of the decisions in engineering. Guardings, tools, controls, sensor, conveyors and fixtures could also be required. Engineers should take into consideration the reach, payload and how the robot will be able to move and interact within the environment.
ASA’s approach for FANUC robot automation includes concept development, system design as well as CAD Simulation and offline Programming. Engineers are able to explore configurations for the system and estimate cycle times before the finished system is installed in the factory floor. This is especially helpful in cases of space limitations or if new robotics require to be integrated into existing production lines.
It is crucial to have repeatability in painting and dispensing
Controlled movement is crucial for certain manufacturing processes. Imagine coating hundreds of components. The ability to finish components in a short time is the goal. From the moment of starting production all the way to the finish the speed, movement of the machine, the distance and the application have to be managed.
ASA has experts working on painting and dispensing applications across a variety of industries, including automotive and aerospace. In these settings industrial robotic automation could offer repeatable programming as well as limiting exposure for employees to physical demands or potentially hazardous processes.
Controlled better can reduce excessive material consumption, thereby contributing to less waste, as well as productivity gains.
Even after the installation the system requires users
Automation doesn’t eliminate the requirement for expert manufacturing. It alters the knowledge required for operating and maintaining the process.
Employees must be taught to operate equipment in a safe manner in order to identify any abnormalities and troubleshoot malfunctioning components and complete any necessary maintenance. Processes and programs can be adjusted later if the production needs change.
ASA provides training on site in programming, safety troubleshooting, mechanical and electrical maintenance. The company offers ongoing maintenance and repairs to ensure that the equipment is in good condition and wear and tear problems are dealt with.
Capacity is more than simply working faster
In Australia, increasing capacity for production is not always about the addition of workers to repetitive tasks or purchasing larger structures. Sometimes, the best question is whether the existing manufacturing process can be designed differently.
ASA is designing and integrating automation solutions since 2002. It assists manufacturers in Australia as well as international projects. Its strategy combines analysis of needs as well as engineering simulation. FANUC integration training, and service.
Automation for the sake of automation isn’t the goal. An investment-worthy system should provide a company with quantifiable results, like greater reliability in production, better quality, safer procedures and reduced waste, or an increase in capacity.